The design of a mechanical system should hinge on efficiency. By preventing losses that are involved with such mechanical systems, you will be able to meet environment regulations and sustainability goals. Efficiency is a very important factor when it comes to pumping systems. Some of the things that will help optimise the operation of a pumping system are the use of properly sized systems, carrying out frequent maintenance tests and using skilled operators for the system.
You may experience worn out pumps, pipe repair clamps at Dewater Products etc. In such an instance, before you replace the parts, you can carry out an energy audit that will give you an idea of the total cost of operation. You will be able to estimate how much it costs to replace the system with the new one or how much the existing system costs. There are innovative pumping systems that are more energy efficient than older systems. You can make the decision to switch to a newer system to reduce maintenance and operating costs and increase energy efficiency of the system. You will be able to control the system much better as well.
When it comes to replacement or repairs, make sure that you choose swing check valves in Australia that have a good reputation in the industry. You can also use gauges to observe and get an idea of the pump performance. They are used in the suction and discharge sides of the pump and are very helpful in indicating wear or weak performance. This may be a result of system irregularities or a blockage in the system. You should minimise the wearing of internal components by choosing the right materials for valve seats, impellers, gears, pistons etc. Due to wear and tear, efficiency can become compromised.
More often than not, overdesign is a problem in these systems. This can give rise to wastage and inefficiency of the system. Therefore, it is imperative that you choose the proper size for the pump. You can also use pipe modelling software that will help you figure out the ideal flow rate and pressure of discharge. It is not only the pump that has to be properly sized. The piping should be properly sized as well. Otherwise, you will notice sedimentation or slurries settlement. Use of suction stabilisers can reduce the energy that is needed to draw a fluid into the pump. You will be able to achieve a smooth and uniform flow by the use of pulsation dampeners. The pump has to be safely fastened to a proper foundation. You can use vibration dampening mounts to prevent vibration. It is also very important that you conduct frequent maintenance.